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Amel Super Maramu 2000

Replacement of the ZF Hurth HBW 250 Transmission Cooling

This is for the Amel Super Maramu equipped with the Volvo TMD 22 P engine.

Thank to Bill Kinney (SM #160 Harmonie) who previously did the replacement and indicated the cooler was available from Foley Engines, http://www.foleyengines.com

 

 
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Close the seacock
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

I empty all the water I could using the anchor wash
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

I took the chance to clean the strainer
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Disconnect both hoses
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

The bottom bolt will require a wrench
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Lots of corrosion after 16 year old
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Where the cooler is located
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Hose I changed 3 year ago
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Inside the cooler
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

It looks to me the diameter of this new cooler was not the same as the water intake of the seacock
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Unfortunately I was right... 30 mm for the cooler and 32 mm for the seacock
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

I was not comfortable with this difference
I was afraid that engine vibration would potentially lead to water leaks.
I also did not like the sharp turn on the hose
so I put an elbow, then with a Vetus coupler connected a 32 mm hose to a 30 mm hose.

Once re-installed, I tested the engine at the dock (adding dock lines) for over 1/2 hour.
The engine was in gear and run at various rpm
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

I coated the new bolt with anti-seized
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

not easy to hold in place
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Manually bolt
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Using wrench for the bottom bolt
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

back in place
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Connect the hose
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement

 

Don't forget to open the seacock - then test the engine
In my case, the cooler was leaking...
I thought it was from the hoses to and from the cooler
but was actually from the paper gasket
So I had to redo it, but this time used a gasket maker to connect the cooler and it's cover
 Amel Super Maramu 2000 ZF Hurth HBW 250 Transmission Cooling replacement